Edible Oil Processing Lines Fractionation Production Line Fanpod designs, supplies, installs and commissions industrial fractionation lines for the controlled separation of edible oil fractions such as olein and stearin. Our scope covers process engineering, crystallization, filtration, utilities, piping, automation, PLC/SCADA integration and start-up support for reliable continuous plant operation. Request Technical Proposal View ANDRITZ Integration Process Concept Controlled Crystallization and Efficient Separation Fractionation is a physical separation process used to divide oils and fats into fractions with different melting profiles. In palm oil and specialty fat processing, the line is designed to produce liquid olein and solid stearin through accurate thermal conditioning, crystal growth control and mechanical separation. How the Fractionation Line Works The process starts with heated feed oil that is prepared in feed tanks and then routed through plate heat exchangers and crystallizers. The cooling profile is controlled carefully to create stable crystals with the required particle size and structure. After maturation, the slurry is sent to the filtration section where solid stearin is separated from liquid olein. Fanpod’s engineering approach focuses on the balance between product quality, filtration efficiency, utility consumption and plant reliability. Temperature control, agitation, holding time, transfer pumping and filter press operation must work as one coordinated process system. Fanpod Scope of Work Fanpod provides complete project execution support from process definition to commissioning. The fractionation package can be delivered as a turnkey solution or as an integrated process island within an existing edible oil refinery. Basic engineering including PFD, P&ID, equipment layout and mass and energy balance Detail engineering including piping, structure, electrical documents and cable lists Supply and integration of tanks, crystallizers, pumps, heat exchangers and filter press systems PLC/SCADA automation, field instrumentation, junction boxes and commissioning support Turnkey Execution Engineering, Supply, Installation and Start-Up A fractionation plant requires more than equipment supply. The line must be engineered as a complete production system with correct process routing, heating and cooling circuits, utility connections, field automation and safe operating sequences. 01 Basic Engineering Preparation of process flow diagrams, piping and instrumentation diagrams, major equipment list, equipment layout, data sheets, mass and energy balance and I/O list for process and automation definition. 02 Detail Engineering Development of piping layout, structural requirements, electrical drawings, control circuit diagrams, cable lists, instrument connections and field installation documents. 03 Procurement and Fabrication Supply of process tanks, crystallizers, pumps, plate heat exchangers, filtration equipment, valves, instruments, utility systems and electrical and automation panels. 04 Mechanical Installation Installation of tanks, equipment, steel structures, access platforms, piping networks, filter press units and utility headers with proper alignment and plant accessibility. 05 Automation Integration Integration of field instrumentation, control valves, motor signals, junction boxes, PLC panels, SCADA interface and operator control functions for reliable operation. 06 Commissioning Support for cold tests, loop checking, hydraulic and pneumatic verification, filter press pressure settings, process sequence testing and start-up assistance. Operating Sequence Fractionation Process Flow The production line is arranged to manage feed preparation, controlled cooling, crystal maturation, mechanical separation and product handling. Each stage affects final olein clarity, stearin quality and filtration performance. Feed Preparation Feed oil is received, heated and conditioned before entering the crystallization section. Proper temperature stabilization is essential for repeatable crystal formation. Controlled Cooling Oil is cooled according to a defined temperature profile using heat exchangers, chilled water circuits and crystallizers with controlled agitation. Crystal Maturation The slurry is held under controlled conditions so crystals grow to a suitable size and structure before filtration. Filtration The crystallized slurry is transferred to the filter press where liquid olein passes through the filter cloth while solid stearin forms the filter cake. Product Handling Olein is collected in filtrate tanks, while stearin cake is discharged and melted or transferred for further processing, storage or packaging. Equipment Integration Main Equipment in the Fractionation Line The fractionation line combines thermal processing, storage, pumping, utility circulation and filtration equipment. Correct sizing and integration of these systems is critical for capacity, yield and consistent operation. Crystallizers FC-1 FC-2 FC-3 FC-4 Process Tanks Feed Tank FT-1 Olein Tank OT Wash Oil Tank WOT Olein Squeezing Tank OST Stearin Handling Stearin Melting Tank SMT-1 Stearin Melting Tank SMT-2 Stearin Pump P-03A Stearin Pump P-03B Heat Exchange Oil Plate Heater FH-2 Olein Plate Heater FH-3 Olein Plate Heater FH-4 Hot and chilled water circuits Pumps Feeding Pump P-01 Olein Pump PO-04 Wash Oil Pump P0-05A/B Olein Squeezing Pump FP-PU-102/103 Water System Hot Water Storage Tank FW-1 Semi Chilled Water Tank FW-3(I) Chilled Water Tank FW-4(I) Water Circulation Pumps Filtration Section ANDRITZ filter press units Hydraulic closing system Plate shifting mechanism Filter cake discharge area Automation Hardware PLC panel SCADA interface Field junction boxes Instrumentation and valve I/O ANDRITZ Filter Press Integration In industrial palm oil fractionation, filtration is one of the most critical parts of the plant. After controlled crystallization, the slurry must be separated into liquid olein and solid stearin with high efficiency and repeatability. Fanpod has experience in integrating industrial ANDRITZ filter press systems as part of a complete fractionation production line. The referenced filtration package includes mechanical erection, alignment, process piping, utility connections, hydraulic systems, field cabling, junction boxes, PLC/SCADA integration and commissioning coordination. This demonstrates Fanpod’s capability to manage complex process equipment as an integrated industrial system rather than isolated machinery. 1500 × 1500 mm Filter press plate size for palm oil fractionation service 15 bar Operating pressure reference for filtration duty 2 Units High-capacity ANDRITZ filter press configuration 500 TPD Reference plant capacity for the filter press package PLC/SCADA Automated operation with supervisory control interface IP55 Panel RITTAL control panel for industrial environment Technical note: The ANDRITZ filter press package includes process and utility interfaces such as filtrate oil, hot wash oil, filter cake discharge, steam, compressed air, nitrogen, water, drain and CIP return. This makes the filter press area a complete process island within the fractionation plant. Filtration Cycle Automated Filter Press Operating Sequence The filter press sequence is managed through controlled mechanical, hydraulic, pneumatic and process operations. Each stage is important for cake formation, olein recovery, safe pressure handling and preparation for the next cycle. Press Closing The hydraulic system closes the filter plates and generates the required closing force to withstand filtration pressure and seal the chambers. Filling Crystallized slurry is pumped into the filter press chambers. The filling stage prepares the filter pack for pressure filtration. Filtration Liquid olein passes through the filter cloth while solid stearin crystals build up as cake inside the chambers. Core Blowing Compressed air is used to clear filtrate passages and the central core to improve recovery and prepare the system for discharge. Cake Discharge The press opens, plates are shifted and the stearin cake drops by gravity into the discharge area for melting or transfer. Utilities and P&ID Interfaces Process and Utility Connections The filtration section requires coordinated utility connections to support heating, pneumatic operation, product recovery, washing, drainage and cleaning. Fanpod integrates these services into the process piping and automation design. Steam Heating and process support Compressed Air Pneumatic operation and core blowing Nitrogen Inerting and special operation Water Washing and utility service Drain Safe disposal and cleaning discharge CIP Return Cleaning circulation return path Automation PLC/SCADA Control and Field I/O Integration Modern fractionation plants depend on precise temperature control, sequence management, valve coordination, pump interlocking and operator supervision. Fanpod integrates field devices, control panels and SCADA systems to ensure safe and repeatable operation. Control Area Main Functions Fanpod Integration Value PLC Panel PLC-based control with SCADA interface, RITTAL cabinet, IP55 protection, bottom cable entry and operator push-button functions. Integration of control philosophy, electrical installation, panel interface, field wiring and start-up checks. Power Levels Electrical supply levels include 415 VAC, 230 VAC and 24 VDC for motors, panel circuits and instrumentation. Proper segregation of power, control and instrument wiring to improve safety, maintenance access and operational reliability. Field Instruments Integration of flow, level, pressure and temperature instruments such as FT, LT, PT and TT field signals. Correct signal routing, loop checking, calibration coordination and control logic verification during commissioning. Control Valves Automated valve control for process and utility routing, including flow, level and pressure control valve signals. Field junction box integration, cable termination, solenoid and actuator coordination and sequence testing. Operator Interface SCADA supervision for process monitoring, sequence operation, alarms, status indication and operator commands. Clear operation structure for production staff, maintenance teams and commissioning engineers. Automation note: The referenced ANDRITZ package uses JB3 and JB4 junction boxes to route multiple analog and digital I/O signals between field instruments, valves and the PLC/SCADA system. This type of integration is essential for a reliable automated filtration island. Deliverables Project Documentation and Site Execution Fanpod supports the full project lifecycle from front-end process definition to installation supervision and start-up. The deliverables are structured to reduce site uncertainty and create a clear basis for procurement, fabrication, automation and commissioning. Reference-Based Engineering Approach Fractionation projects require close coordination between process equipment, piping, utilities, electrical systems and automation. Fanpod’s documentation-oriented execution model helps align client requirements, equipment supplier information, installation constraints and plant operating philosophy before start-up. PFD and P&ID Process flow diagrams and piping and instrumentation diagrams define the plant structure, product routes, utility interfaces and control points. Equipment Layout Equipment arrangement is developed for operation, maintenance access, piping feasibility, filter cake discharge and safe movement around the plant. Equipment Data Sheets Technical specifications are prepared for tanks, crystallizers, pumps, heat exchangers, filter press systems and utility equipment. I/O List and Cable List Instrument, valve, motor and panel signals are documented to support automation engineering, junction box design and field installation. Installation Support Site support includes equipment receiving checks, lifting, erection, leveling, piping coordination, electrical installation and pre-commissioning. Commissioning Assistance Commissioning support covers loop checks, utility verification, filter press pressure settings, sequence tests and initial production support. Industrial Value Why Choose Fanpod for Fractionation Lines? Fanpod combines process understanding, mechanical installation experience and automation coordination to deliver practical fractionation solutions for edible oil producers. A Process-Focused Engineering We engineer the line around the real fractionation objective: stable crystallization, efficient filtration, olein quality, stearin recovery and repeatable batch performance. B Complex Equipment Integration Fanpod can integrate advanced industrial equipment such as ANDRITZ filter presses with utilities, hydraulic systems, field instruments and PLC/SCADA controls. C Turnkey Project Control From engineering documents to installation and commissioning, our scope helps clients reduce coordination risk and accelerate production readiness. Plan Your Fractionation Production Line with Fanpod Whether you need a complete turnkey fractionation plant, an ANDRITZ filter press integration package, automation upgrade or process line expansion, Fanpod can support your project from engineering to commissioning. Send Project Inquiry Explore Other Process Lines
01 Basic Engineering Preparation of process flow diagrams, piping and instrumentation diagrams, major equipment list, equipment layout, data sheets, mass and energy balance and I/O list for process and automation definition.
02 Detail Engineering Development of piping layout, structural requirements, electrical drawings, control circuit diagrams, cable lists, instrument connections and field installation documents.
03 Procurement and Fabrication Supply of process tanks, crystallizers, pumps, plate heat exchangers, filtration equipment, valves, instruments, utility systems and electrical and automation panels.
04 Mechanical Installation Installation of tanks, equipment, steel structures, access platforms, piping networks, filter press units and utility headers with proper alignment and plant accessibility.
05 Automation Integration Integration of field instrumentation, control valves, motor signals, junction boxes, PLC panels, SCADA interface and operator control functions for reliable operation.
06 Commissioning Support for cold tests, loop checking, hydraulic and pneumatic verification, filter press pressure settings, process sequence testing and start-up assistance.
Feed Preparation Feed oil is received, heated and conditioned before entering the crystallization section. Proper temperature stabilization is essential for repeatable crystal formation.
Controlled Cooling Oil is cooled according to a defined temperature profile using heat exchangers, chilled water circuits and crystallizers with controlled agitation.
Crystal Maturation The slurry is held under controlled conditions so crystals grow to a suitable size and structure before filtration.
Filtration The crystallized slurry is transferred to the filter press where liquid olein passes through the filter cloth while solid stearin forms the filter cake.
Product Handling Olein is collected in filtrate tanks, while stearin cake is discharged and melted or transferred for further processing, storage or packaging.
Stearin Handling Stearin Melting Tank SMT-1 Stearin Melting Tank SMT-2 Stearin Pump P-03A Stearin Pump P-03B
Heat Exchange Oil Plate Heater FH-2 Olein Plate Heater FH-3 Olein Plate Heater FH-4 Hot and chilled water circuits
Water System Hot Water Storage Tank FW-1 Semi Chilled Water Tank FW-3(I) Chilled Water Tank FW-4(I) Water Circulation Pumps
Filtration Section ANDRITZ filter press units Hydraulic closing system Plate shifting mechanism Filter cake discharge area
Press Closing The hydraulic system closes the filter plates and generates the required closing force to withstand filtration pressure and seal the chambers.
Filling Crystallized slurry is pumped into the filter press chambers. The filling stage prepares the filter pack for pressure filtration.
Filtration Liquid olein passes through the filter cloth while solid stearin crystals build up as cake inside the chambers.
Core Blowing Compressed air is used to clear filtrate passages and the central core to improve recovery and prepare the system for discharge.
Cake Discharge The press opens, plates are shifted and the stearin cake drops by gravity into the discharge area for melting or transfer.
PFD and P&ID Process flow diagrams and piping and instrumentation diagrams define the plant structure, product routes, utility interfaces and control points.
Equipment Layout Equipment arrangement is developed for operation, maintenance access, piping feasibility, filter cake discharge and safe movement around the plant.
Equipment Data Sheets Technical specifications are prepared for tanks, crystallizers, pumps, heat exchangers, filter press systems and utility equipment.
I/O List and Cable List Instrument, valve, motor and panel signals are documented to support automation engineering, junction box design and field installation.
Installation Support Site support includes equipment receiving checks, lifting, erection, leveling, piping coordination, electrical installation and pre-commissioning.
Commissioning Assistance Commissioning support covers loop checks, utility verification, filter press pressure settings, sequence tests and initial production support.
A Process-Focused Engineering We engineer the line around the real fractionation objective: stable crystallization, efficient filtration, olein quality, stearin recovery and repeatable batch performance.
B Complex Equipment Integration Fanpod can integrate advanced industrial equipment such as ANDRITZ filter presses with utilities, hydraulic systems, field instruments and PLC/SCADA controls.
C Turnkey Project Control From engineering documents to installation and commissioning, our scope helps clients reduce coordination risk and accelerate production readiness.